Compounding Shift In charge

A. Production Management

• Operate and monitor PVC compounding lines (high-speed mixers, cooling mixers, material conveying systems).
• Ensure production targets are met as per plans.
• Maintain proper batch formulation as per approved recipes.
• Monitor material feeding, mixing temperature, and process parameters.

B. Process Control & Quality Assurance

• Ensure adherence to formulation and process parameters.
• Maintain compound quality (gelation, bulk density, thermal stability).
• Coordinate with QA/QC for testing and adjustments.
• Troubleshoot process deviations.

C. Equipment Handling & Maintenance

• Monitor high-speed mixers, feeders, and compounding equipment.
• Ensure proper startup and shutdown procedures.
• Coordinate maintenance and minimize downtime.

D. Manpower Supervision

• Supervise operators and helpers.
• Allocate duties and ensure shift handover.
• Train staff on SOPs and safety.

E. Safety & Environment

• Ensure compliance with EHS standards.
• Monitor safe handling of PVC resin and additives.
• Enforce PPE usage and manage incidents.

F. Documentation & Reporting

• Maintain production logs and reports.
• Record downtime and raw material consumption.
• Track wastage and rejection.

G. Continuous Improvement

• Suggest improvements in process efficiency.
• Implement 5S, TPM, and lean practices.

Role Specific Competencies:

• PVC compounding Process
• Polymer Technology
• Leadership
• People Management
• Computer Documentation (MS Excel, Word, etc.)

Familiarity with industry standards and regulations related to PVC manufacturing.