Principal AI Engineer - Mechanical / Mechatronics (Internal Use)

• Design and develop mechanical structures and components for autonomous robotic platforms using CAD software (e.g., SolidWorks, Fusion 360, AutoCAD).
• Perform structural analysis (e.g., FEA), thermal analysis, and material selection for robotic components.
• Analyze robotic kinematics and dynamics to inform mechanical design and ensure system stability and performance, particularly for aerial platforms.
• Design and integrate actuation systems (motors, gearboxes, linkages) and custom end-effectors or payloads.
• Prototype and manufacture components using techniques such as 3D printing, CNC machining, molding, and sheet metal fabrication.
• Oversee the assembly and physical integration of robotic systems.
• Design mounting solutions and ensure proper physical integration of sensors (e.g., IMUs, LiDAR, cameras) and electronic components.
• Conduct validation and performance testing (including environmental and flight tests) focusing on mechanical robustness, reliability, and system dynamics.
• Collaborate closely with electrical, control, and software engineers to ensure seamless integration of mechanical designs.
• Create and maintain thorough technical documentation (CAD models, drawings, assembly instructions, test procedures/reports).

Requirements

Required Qualifications:

• Bachelor’s or Master’s degree in Mechanical Engineering, Mechatronics Engineering, Robotics, or a related field.
• 3+ years of experience in robotics hardware design and development with a strong mechanical/mechatronics focus, or equivalent academic R&D experience.
• Proficiency in 3D CAD software (e.g., SolidWorks, Fusion 360).
• Strong knowledge of mechanical design principles, materials science, manufacturing processes, kinematics, and dynamics.
• Hands-on experience with rapid prototyping techniques (e.g., 3D printing, machining) and workshop tools.
• Experience designing and building functional robotic systems or complex mechatronic devices.

Preferred Qualifications:

• PhD in Mechanical Engineering, Robotics, or a related field.
• Experience with simulation tools for mechanical analysis (FEA, CFD).
• Experience designing for specific environmental conditions (e.g., vibration, temperature, ingress protection).
• Experience with designing aerial robotic platforms.
• Familiarity with relevant robotics safety standards (e.g., ISO 10218, ISO 13849) and risk assessment methodologies.
• Demonstrated ability to take a design from concept through prototyping to functional hardware.
• A strong research record or portfolio showcasing mechanical/mechatronics design projects.